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Nov 01, 2019 · You can reduce your cost per part for injection molding when you consider your volume. For example, for volumes with units of more than 20,000, the cost is around $2. However, the cost would be $30 if the volume was only 1,000 units. You remain in control. To reduce the cost, simplify the part in its elaborateness and make it smaller.



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This is because the technology can produce identical parts at very high volumes (typically, 1,000 to 100,000+ units) at a very low cost per part (typically, at $1-5 per unit). But compared to other technologies, the start-up costs of injection molding are relatively high, mainly because custom tooling is needed. A mold can cost anywhere between $3,000 and $100,000+, depending on its complexity, …



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Injection molding is ubiquitous as a manufacturing process—in fact, the majority of plastic products in the world today are manufactured by injection molding. While it is an ideal technique for large-scale production needs, traditional CNC machined metal molds have prohibitive high costs and long lead times for low-volume production.



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Jan 27, 2011 · The rules of thumb about using 25%, 50%, or 75% of the injection pressure are myths with no data for support. This procedure will show that sometimes you need low hold pressures, while at other times you will need hold pressures that exceed the injection pressure. The only rule to live by is: Get data and let the part decide!


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Injection molding is the most commonly used manufacturing process for the fabrication of plastic parts. A wide variety of products are manufactured using injection molding, which vary greatly in their size, complexity, and application.

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May 06, 2021 · Injection Molding – Determining Clamp Tonnage Requirements. By its very nature, plastic injection molding is a manufacturing process that creates a lot of pressure. The two halves of the mold are brought together by the injection molding machine, and the molten plastic resin is injected into the mold at high pressure.

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Apr 25, 2016 · The capital equipment costs are slightly higher than with a water hot/cold systems; in addition to the control unit, this approach requires a boiler to produce the steam (see Fig. 3). Today’s boilers for this type of application are compact and are typically placed right next to the injection molding machine along with the control unit.

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Acrylonitrile Butadiene Styrene (ABS) is an opaque thermoplastic and amorphous polymer. “Thermoplastic” (as opposed to “thermoset”) refers to the way the material responds to heat. Thermoplastics become liquid (i.e. have a “glass transition”) at a certain temperature (221 degrees Fahrenheit in the case of ABS plastic).

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